What Is An LWS Decanter Centrifuge And How Does It Work?

Where applications of efficient solid-liquid separation exist, the LWS Decanter Centrifuge proves useful. Areas like pharmaceuticals, wastewater, food processing, and chemicals where dewatering and separation effectively exist are applicable areas for the high-performance product. But just what is an LWS Decanter Centrifuge and what does it do? Let us get to learn about it.

Understanding the LWS Decanter Centrifuge

An LWS Decanter Centrifuge is an advanced machine which carries out the separation of solids and liquids automatically and continuously. The centrifuge is based on the principle of sedimentation with accelerated settling by centrifugal force. In contrast to traditional means of separation, this decanter centrifuge has high efficiency and low processing time with high output.

At Reyes Machinery, we manufacture quality decanter centrifuges that consist of state-of-the-art technological features, maximum resilience, and optimal industry efficiency. Our centrifuges are popular and used across some different industries such as pharmaceuticals, food processing, oil recovery, and water treatment.

How an LWS Decanter Centrifuge Functions

1. Feeding and Acceleration

The process begins with the introduction of the feed material, typically liquid-solid slurry, to the centrifuge through the inlet tube. The slurry is directed through a stationary feed distributor, which disperses the slurry within the rotating bowl uniformly.

2. Separation Process

The bowl of LWS Decanter Centrifuge is rotated at high speed, generating high centrifugal force. The force drives the heavy solid particles to the outer side to the inner bowl wall, and the light liquid stays at the center.

3. Scroll Conveyor Action

There is also an internal scroll conveyor to the centrifuge that differentially rotates along with the bowl. The conveyor continuously transports the solid that has been separated to the discharge end as the clarified liquid discharges through a separate outlet.

4. Solids and Liquid Discharge

Once the solids are formed in the rim of the bowl, they are transported towards the outlet ports by the conveyor. The separated liquid phase is expelled with the assistance of adjustable weir plates, with maximum efficiency in dewatering.

5. Continuous Operation

The entire process is continuous, requiring minimal human intervention. Operators can control parameters such as bowl speed, differential speed, and feed rate to achieve optimal separation efficiency.

Why Choose Reyes Machinery?

When it comes to high-quality decanter centrifuges, we stand out as the best choice. Here’s why:

1. Cutting-Edge Technology

We integrate advanced Variable Frequency Drive (VFD) technology, allowing precise control of bowl and scroll speeds. This results in better separation performance and energy efficiency.

2. Superior Build Quality

Our centrifuges are made using high-grade stainless steel (2304/2205 duplex), ensuring excellent corrosion resistance and long-term durability. Components such as the bowl, scroll conveyor, and wear parts are designed for high-speed operation and prolonged lifespan.

3. High Separation Efficiency

Our LWS Decanter Centrifuge models feature high G-force, automatic differential speed adjustments, and wear-resistant ceramic components for optimal solid-liquid separation.

4. Versatile Applications

Our LWS Decanter Centrifuges are used in multiple industries, including:

Wastewater Treatment: Dewatering sludge from municipal and industrial waste streams.

Pharmaceutical Industry: Separation of antibiotics, blood products, and fermentation residues.

Food Processing: Clarification of fruit juices, beer, and dairy products.

Oil Recovery: Extraction of vegetable oils, animal fats, and petroleum sludge treatment.

5. Comprehensive After-Sales Support

We offer genuine spare parts, technician support, on-site installation guidance, and maintenance services. Customer complaints are addressed within 24 hours, ensuring minimal downtime.

Key Features of Our Decanter Centrifuge

Automatic Operation: Reduces manual labor and improves efficiency.

High-Speed Performance: Achieves maximum separation efficiency with adjustable bowl speed up to 3600 RPM.

Wear-Resistant Components: Tungsten carbide tiles and ceramic protection extend lifespan.

Dual Motor Drive System: Provides precise control over the separation process.

Advanced Safety Features: Overload protection, temperature monitoring, and vibration control.

Industries That Benefit from Decanter Centrifuges

1. Wastewater Treatment

LWS Decanter Centrifuges are essential for sludge dewatering in municipal sewage plants, industrial effluent treatment facilities, and chemical plants.

2. Pharmaceutical Industry

Pharmaceutical manufacturers use our centrifuges for antibiotic separation, blood plasma extraction, and API purification.

3. Food and Beverage Industry

From fruit juice clarification to beer and wine production, our decanter centrifuges help achieve high-quality product separation.

4. Oil and Fat Recovery

Our centrifuges are widely used in vegetable oil extraction, fish oil refining, and biofuel production, ensuring maximum yield.

5. Chemical and Mining Industry

Our centrifuges are used for solid-liquid separation in chemicals, minerals, and metal processing plants.

An LWS Decanter Centrifuge is an essential solution for industries requiring efficient solid-liquid separation. We provide state-of-the-art decanter centrifuges designed for superior performance, reliability, and energy efficiency.

With advanced technology, exceptional build quality, and dedicated customer support, we are the best choice for businesses, whether small or large, looking for high-performance decanter centrifuges. Contact us today to learn more about our products and how they can benefit your industry. Let us know your needs and we will provide you with the best possible solution for the best operation.

Frequently Asked Questions 

1. What are the advantages of using an LWS Decanter Centrifuge?

The LWS Decanter Centrifuge offers high efficiency, continuous operation, and superior solid-liquid separation. It reduces processing time, minimizes labor costs, and ensures maximum recovery of valuable materials.

2. How do I choose the right LWS Decanter Centrifuge for my industry?

Selecting the right model depends on feed material properties, capacity requirements, and separation efficiency needs. Our experts at Reyes Machinery provide consultation to help customers choose the most suitable centrifuge.

3. How often does an LWS Decanter Centrifuge require maintenance?

Regular maintenance, including lubrication, wear part inspection, and cleaning, ensures optimal performance. Our after-sales team provides maintenance training and genuine spare parts for long-term operation.

4. Can an LWS Decanter Centrifuge handle multiple types of materials?

Yes, our centrifuges are versatile and can handle a wide range of sludge, chemical compounds, food products, and pharmaceutical materials. They are customizable based on specific industry needs.

5. Why should I buy your LWS Decanter Centrifuge?

We offer high-quality, ISO9001-certified centrifuges with advanced technology, superior durability, and excellent after-sales support. Our equipment ensures efficient separation, energy savings, and long service life.